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Fully Auto Lines
Fully Auto Lines
Our Fully Automatic Solar PV Module Production Lines represent the next generation of high-efficiency solar panel manufacturing technology, designed for large-scale production with maximum automation, precision, and reliability. These advanced lines ensure consistent quality, faster throughput, and minimal human intervention, delivering superior productivity for modern solar module factories.
Equipped with state-of-the-art robotics, intelligent conveyors, and AI-based process control, our fully automated systems streamline every stage of solar module assembly — from cell stringing to final testing — ensuring high yield, operational stability, and seamless performance around the clock.
Capacity
Complete Process Automation
Our fully automatic lines integrate the following key processes:
- Automatic Cell Loading, Tabber & Stringer Machines for precise cell interconnection
- Robotic Layup and Bussing Stations ensuring perfect alignment and minimal cell breakage
- Automatic Glass & Backsheet Loading Systems for uniform lamination preparation
- High-Precision Lamination Units with optimized thermal and vacuum profiles
- Automatic Trimming, Framing, and Junction Box Installation Machines
- Integrated EL, Hi-Pot, and IV Testing Systems for quality assurance
- Automatic Sorting, Packaging, and Data Traceability Modules
Each system is linked via smart conveyors and MES integration, allowing centralized control and real-time monitoring.
Key Advantages
High Production Capacity
Up to 100–300 MW per year depending on configuration.
Zero Manual Handling
Robotics and conveyors manage every step for consistent quality.
Precision & Repeatability
Maintains cell alignment and soldering accuracy with < 0.3 mm tolerance.
Reduced Labor Costs
Only minimal operators required for supervision and quality control.
Real-Time Monitoring
Smart sensors and MES connectivity enable predictive maintenance and data tracking.
Compatibility
Supports Mono PERC, TOPCon, HJT, Bifacial, and IBC module technologies.
Energy-Efficient Design
Optimized for low power consumption and high output ratio.
Applications
- Utility-scale solar module manufacturing plants
- Export-oriented PV factories
- High-efficiency module production for residential, commercial, and utility markets
- Upgradation of existing semi-automatic lines to full automation
Value-Added Services
- Complete turnkey project execution — from factory layout to installation
- Process optimization and technology transfer for module efficiency improvement
- On-site training, maintenance, and after-sales support
- Integration with ERP/MES systems for production data management and traceability
Benifits
Fully Automated
End-to-end automation from solar cell to finished module.
24/7 Continuous Operation
Designed for nonstop performance with minimal downtime.
Zero Human Error
Automation ensures precision, consistency, and maximum throughput.
High Output Speed
Shorter cycle time per module increases daily production efficiency.
Global Support Network
Worldwide access to spare parts and technical service for reliability.
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